Ergonomics: Tool Grip

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Commonly a tool comprises a head and a handle, with sometimes a shaft, or, in the case of the power tool, a body. Since the tool must meet the requirements of multiple users, basic conflicts can arise which may have to be met with compromise. Some of these conflicts derive from limitations in the capacities of the user, and some are intrinsic to the tool itself. It should be remembered, however, that human limitations are inherent and largely immutable, while the form and function of the tool are subject to a certain amount of modification. Thus, in order to effect desirable change, attention must be directed primarily to the form of the tool, and, in particular, to the interface between the user and the tool, namely the handle.

The Nature of Grip

The widely accepted characteristics of grip have been defined in terms of a power grip, a precision grip and a hook grip, by which virtually all human manual activities can be accomplished.

In a power grip, such as is used in hammering nails, the tool is held in a clamp formed by the partially flexed fingers and the palm, with counter pressure being applied by the thumb. In a precision grip, such as one uses when adjusting a set screw, the tool is pinched between the flexor aspects of the fingers and the opposing thumb. A modification of the precision grip is the pencil grip, which is self-explanatory and is used for intricate work. A precision grip provides only 20% of the strength of a power grip.

A hook grip is used where there is no requirement for anything other than holding. In the hook grip the object is suspended from the flexed fingers, with or without the support of the thumb. Heavy tools should be designed so that they can be carried in a hook grip.

Grip Thickness

For precision grips, recommended thicknesses have varied from 8 to 16 millimeters (mm) for screwdrivers, and 13 to 30 mm for pens. For power grips applied around a cylindrical object, the fingers should surround more than half the circumference, but the fingers and thumb should not meet. Recommended diameters have ranged from as low as 25 mm to as much as 85 mm. The optimum, varying with hand size, is probably around 55 to 65 mm for males, and 50 to 60 mm for females. Persons with small hands should not perform repetitive actions in power grips of diameter greater than 60 mm.

Grip Strength and Hand Span

The use of a tool requires strength. Other than for holding, the greatest requirement for hand strength is found in the use of cross-lever action tools such as pliers and crushing tools. The effective force in crushing is a function of the grip strength and the required span of the tool. The maximum functional span between the end of the thumb and the ends of the grasping fingers averages about 145 mm for men and 125 mm for women, with ethnic variations. For an optimal span, which ranges from 45 to 55 mm for both men and women, the grip strength available for a single short-term action ranges from about 450 to 500 newtons for men and 250 to 300 newtons for women, but for repetitive action the recommended requirement is probably closer to 90 to 100 newtons for men, and 50 to 60 newtons for women. Many commonly used clamps or pliers are beyond the capacity of one-handed use, particularly in women.

When a handle is that of a screwdriver or similar tool, the available torque is determined by the user’s ability to transmit force to the handle, and thus is determined by both the coefficient of friction between hand and handle and the diameter of the handle. Irregularities in the shape of the handle make little or no difference to the ability to apply torque, although sharp edges can cause discomfort and eventual tissue damage. The diameter of a cylindrical handle that allows the greatest application of torque is 50 to 65 mm, while that for a sphere is 65 to 75 mm.

All content from ILO

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